We need an E.cut.

We need an E.cut.

It would take a friend…
E.cut is the friend that any workshop man would want to have.
Small, compact, silent, easy to use, it makes with precision centesimal cuts geometrically perfect, on any conductive material. It does not dirty, it does not pollute, it does not make noise, it does not make shavings.
When it starts to cut, it doesn’t need anybody anymore. For work of a few minutes or tens and tens of hours, it works silently, alone, at an incredibly low cost.
No mechanical work in the workshop costs so little.
The following day the installation starts to produce.  You don’t need specific skills, nor specialized workers. In a few hours anyone learns to use E.cut. No traumas if missing who made it work.

We need an E.cut.
so you could forget…
… all the anger to be modified a simple keyway on a piece already ‘tempered. Transporting pieces, waiting, waiting… and spending, sometimes disproportionate figures.
And then sometimes it turns out that having an E.cut in the house even the seats of keys on new pieces would cost less, much less than doing them with the stool. The height becomes indifferent. Whether the thickness is a few tens of millimetres, or several hundred, the seat is always perfect, to the nearest cent, perfectly parallel even at high speeds ‘of removal. Enough tools that refuse, that pull under, that go from here and there. Whether it’s cast iron, steel, stainless steel, inconel, titanium… it doesn’t matter.
Pulleys, gears, bushings, cutter bodies. Whether it’s a keyway or a complex internal gearing, in a few minutes the cutting program is generated, the workpiece is placed, the tool is centred and… go. The machine alone, and the operator somewhere else!

We need an E.cut.
them, forever, in the workshop…
..even if the stockpile is already there. Yes, because when you need to make a profile different from the keyway you have to prepare a tool. And then you have to have the grinding or sharpening machine, maybe with the profile projector… and it’s not that anyone knows how to do it!
With E.cut it is very simple, and very inexpensive! Directly from the DXF or DWG drawing of the groove to be created you can see the cutting program and assign the inclinations of the rake angles. Place the raw tool on a normal vice (no expensive stainless steel tools) and start cutting. If you want an accurate finish you can perform up to 5 passes, until you get a roughness ‘less than 1 Ra.
In a few minutes the tool is ready! No expectations of the external supplier, or of the expensive technician of the tool department…, at a very, very, very low cost!

It took an E.cut.
to make this piece over 300 mm high.
Okay, the image is not very professional, but the young man who got this piece after only two weeks of using E.cut, without first knowing what a wire erosion was, was rightly proud of it. Okay, a few hours of tele-assistance with Genesis was necessary, but the result was excellent. Perfect measurements, strictly controlled in the metrological room, no barrel effect, excellent roughness and within the required values.
The lack of the creator with these measures and the ‘urgency led to try with E.cut.   The result was surprising from an economic point of view. No cost for the creator, nor the need to turn to external sources to obtain the piece of erosion at primary costs.
The company had purchased E.cut mainly to make keyways, but they found themselves having a “gear cutting machine” that for single pieces turned out to be an unexpected source of income.

E.cut 32D is the smallest, simplest, cheapest, and most …
not bulky of the E.cut models. ( see characteristics )
The characteristics of E.cut allow you to request the ‘hyper amortization to 250%, (see next article), and the forms of financing that we propose make it easy to’ purchase, (see mode’ of rental / financing)

250% insured with Ecut

Genesi’s efforts to make Ecut an avant-garde system, find these machines ready to fall within the characteristics necessary to ‘obtain the facilities provided by the budget law 2017 “Super depreciation 250%.
In the box below (Annex A of the law), the points where the Ecut system meets the required characteristics are highlighted in red.

EXAMPLE- (TAX ADVANTAGE)
If you purchase a “subsidizable” asset at a cost of €100,000, you can ‘proceed to the calculation of depreciation as if the cost of the asset had been equal to €250,000.

Cost of the asset = 100,000
Fiscal cost = 250,000
Tax savings (24%) = 60,000)
Actual cost of the asset = 40,000

Contact us, we will show you in detail, for each item highlighted, because ‘Ecut is part of the required characteristics.

Budget Law 2017, Part I, Section I
Article 1(8) to (13);

Super depreciation 250% – eligible assets and characteristics – Annex A

1) Capital goods whose operation is controlled by computer systems and/or managed
by means of appropriate sensors and drives.

. machine tools for removal
. machine tools operating with lasers and other energy flow processes (e.g. plasma,
waterjet, electron beam), electroerosion, electrochemical processes
. machine tools and plants for the realization of products through the transformation of the
materials or raw materials
. machine tools for plastic deformation of metals and other materials
. machine tools for assembly, joining and welding
. wrapping and packaging machines
. de-manufacturing and repackaging machine tools to recover materials and functions
from industrial waste and end-of-life return products (e.g. disassembly machines,
separation, crushing, chemical recovery)
. robots, collaborative robots and multi-robot systems
. machine tools and systems for conferring or modifying surface characteristics
of the products and/or the functionalisation of the surfaces
. machines for the additive manufacturing used in the industrial field
. machines, including tractors and operators, tools and devices for loading/unloading,
handling, weighing and/or automatic sorting of workpieces, lifting devices and
automated handling, AGVs and flexible conveying and handling systems, and/or
equipped with part recognition (e.g. RFID, viewers and vision and mechatronics systems)
. automated warehouses interconnected to the factory management systems.

Characteristics for Hyper depreciation 250%:

. control by means of CNC (Computer Numerical Control) and/or PLC (Programmable Logic
Controller)
. interconnection to factory computer systems with remote loading of instructions and/or
part program
. automated integration with the factory’s logistics system or supply network, and/or
with other machines in the production cycle
. interface between man and machine (HMI, ed) simple and intuitive
. compliance with the latest standards in terms of safety, health and hygiene at work

The above mentioned machines must have at least two of the following characteristics
to make them “similar and/or integrated with cyberphysical systems”:

. remote maintenance and/or remote diagnosis and/or remote control systems
. continuous monitoring of working conditions and process parameters by means of
appropriate sets of sensors and adaptations to process drifts
. characteristics of integration between physical machine and/or plant with the modelling and/or
the simulation of one’s own behaviour in the development of the process (cyberphysical system)
. devices, instrumentation and intelligent components for integration, sensorisation
and/or the interconnection and automatic control of the processes used also
modernising or revamping existing production systems
. filters and systems for the treatment and recovery of water, air, oil, chemical and organic substances,
dust with systems to signal the filtering efficiency and the presence of anomalies or
process alien or hazardous substances, integrated with the factory system and capable of
alerting operators and/or stopping the operation of machines and plants.

2) Systems for quality and sustainability assurance:

. coordinate and non-contact measuring systems (contact, non-contact, multi-sensor or based on
three-dimensional computed tomography) and related instrumentation for the verification of the requirements
micro and macro geometrical product for any level of dimensional scale (from large to large).
scale to the micro or nano-metric scale) in order to ensure and track the quality of the
product and which enable production processes to be qualified in a documentable manner, and
connected to the factory information system
. other in-process monitoring systems to ensure and track product quality and/or
of the production process and which enable production processes to be qualified in such a way that they are
documentable and connected to the factory information system
. systems for the inspection and characterization of materials (e.g. testing machines, etc.).
materials, machines for testing the products made, systems for testing/testing not
destructive, tomography) able to verify the characteristics of incoming or outgoing materials
to the process and which form the resulting product at the macro level (e.g. characteristics of the
(e.g. porosity, inclusions) and to generate appropriate test reports.
to be included in the company information system
. intelligent devices for testing metal powders and continuous monitoring systems
which allow production processes to be qualified by means of additive technologies
. intelligent and related marking and traceability systems for production batches and/or individuals
products (e.g. RFID – Radio Frequency Identification)
. systems for monitoring and controlling the working conditions of the machines (e.g.
forces, torque and machining power; three-dimensional wear of the tools on board the machine;
state of components or subassemblies of the machines) and production systems interfaced with the
Factory information systems and/or cloud solutions
. instruments and devices for the automatic labelling, identification or marking of
products, with a link to the code and serial number of the product itself so as to allow
maintainers to monitor the constancy of product performance over time and to act on the
process of designing future products in a synergistic way, allowing the recall of
defective or harmful products
. intelligent components, systems and solutions for management, efficient use and monitoring
consumption of energy and water and to reduce emissions.
. filters and systems for the treatment and recovery of water, air, oil, chemical substances, dust with
systems to signal the filtering efficiency and the presence of anomalies or alien substances to the
process or hazardous, integrated with the factory system and capable of alerting operators and/or
to stop the activities of cars and plants.

3) Devices for human-machine interaction and for the improvement of ergonomics and the
workplace safety in 4.0 logic

. desks and workstations equipped with ergonomic solutions that can adapt them in a way that
automated to the physical characteristics of the operators (e.g. biometric characteristics,
age, presence of disability)
. systems for the lifting/translating of heavy parts or objects exposed to high temperatures in
Able to facilitate the operator’s task in an intelligent/robotically/interactively manner
. wearable devices, communication equipment between operators/operators and system
production, augmented reality devices and virtual reality
Intelligent Human Machine Interfaces (HMIs) that assist the operator in safety and security matters.
efficiency of machining, maintenance and logistics operations.

You need it too

All you need is an Ecut to find out how many jobs it can be useful in the workshop. One year after the purchase of an Ecut, two more have been purchased. “It has become the most clogged machine”, we were told. Purchased to profile carbide plates, “Since we made a key, no one wants to use the stockpile anymore! Even at great heights, perfect keys, to the nearest cent, with no one following the machine. You attack and leave, great!”.
In the following image, from a round of 900mm diameter, 350mm thick, almost a ton of weight, a complex internal profile of about 400mm diameter is obtained. No chips, but a nice block of precious steel to be used for other pieces.

On the contrary, these small objects in stainless steel, brass and silver are obtained with the same machine!
Of course, if only these processes were carried out, a smaller machine would be less cumbersome, but the precision and finish required are the same for a small or large machine.

On the contrary, these small objects in stainless steel, brass and silver are obtained with the same machine!
Of course, if only these processes were carried out, a smaller machine would be less cumbersome, but the precision and finish required are the same for a small or large machine.

Titanium and stainless steel tubes. Profiled cut. The full cutting height of the machine, 500 mm, is normally used. Machining also in commuter mode, so it is possible to unload and load the pieces while the machine is cutting the other column. The lack of an immersion tank allows placements and masks unthinkable with conventional EDM machines.

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