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Scrap?

In the shop, an old wire erosion is a very bad deal.

The advent and spread of the new Ecut wire cutting technology makes the use of old wire erosions obsolete and uneconomical.

In fact, the hourly cost of operating an old wire erosion is around 10 euros/hour, while an Ecut has an hourly cost of 0.5 euros/hour.

By hourly cost of operation is meant:
For old wire edm: Wire cost, distilled water, resins, filters, electricity, maintenance.
For Ecut : Wire cost, emulsion with normal water, filters, current, annual maintenance.

Considering 3 types of use:

1) Sporadic use 400 hours per year
2) Limited use 1000 hours per year
3) normal use 2000 hours per year

the related costs are :
Considering only the operating cost

Considering Ecut with operating cost + depreciation cost, and old wire erosion only operating cost:

It is clear that it would be much more convenient to “scrap” the old wire erosion and use a modern Ecut.

In fact, examining the values of the yellow line of the first table we can see that over 2000 hours the use of Ecut involves a saving of 19,000 euros / year. An Ecut would pay itself in a couple of years, only with the money saved!

If you go to the page HIRE, you can see how already ‘with 700 euros per month you could have an Ecut.

By renting an Ecut you will be more competitive, and you will save a lot of money!

Dollars… not words.

The analysis that precedes the adoption of a new technology takes into account many factors: precision of the new process, reliability of the plant, reliability of the manufacturer/supplier, guarantee of durability, guarantee of assistance, etc..
But in the end the predominant factor is the economic advantage compared to the conventional methods in use.
The examples below always involve a great economic advantage, and often represent a completely new way of making a piece.

These teeth on the tip of delicate stainless steel biopsy needles must be absolutely burr-free.2 and 3 mm diameter and a few tenths of a tube thickness make it difficult to work with any other system, so extremely expensive. With Ecut it is possible to overlap up to 50 needles and make the cut in a single stroke, obtaining a ridiculous cost per piece.
With a conventional wire erosion, the intermittent cut deflects the washing, which is under pressure, with the consequence of the wire breakage.
No problem with Ecut. The washing is by gravity, the work is not by immersion, and the loading and unloading of the pieces from the mask is easy.

These three 30 mm thick 718 lnconel plates are cut into three at a time, (90 mm ). The size of 1300 mm by 380 mm far exceeds the dimensions of the table, but not being immersion can be worked without problems. Cost of cutting approx. 4€. NO system costs so little!

Two opposite keys must be made on these rings.  The cost with Ecut is a couple of euros. But very important is that it was not necessary any locking tool, only a simple prism and a clamp, the angular accuracy is absolute, and, much more important, the 32 rings were ready immediately, without waiting for the availability of third parties.
With less than 40,000 euros you can have an Ecut with strokes of 400x320x500 cutting height!