News Ecut

The execution of profiles on carbide or diamond inserts has been carried out for years with wire EDM machines, especially for quantities that do not justify the production of inserts already profiled by sintering.

In the furniture, windows and doors sector, and in general in the woodworking sector, the need to frequently change the models produced and to insert new ones requires tool manufacturers to be quick in meeting their requests, which are also increasingly limited in quantity.

The adoption of wire erosion has therefore been for many an obligatory choice, and often the purchase of a used machine has solved the problem.

But, in addition to saving money on purchase, compared to a new machine, a conventional erosion machine still has a cost of ownership, especially if old, considerable.
Among distilled water, filters, ion exchange resins, wear parts, and, most important of all, brass wire, it goes from 4 € / hour to 8 € / hour and beyond. So the daily cost ranges from 50 to 150 euros per day depending on the hours of work.

With E.cut the operating cost never exceeds 0,4€/hour!

The bill is therefore soon made. The daily cost, even in the case of continuous work of 24 hours, does not exceed 10 euros.
There are no tricks or mysteries. The simple fact of not throwing the wire, (see on the site the technical and functional features), allows you to slide it at 600 m / min instead of 6mt / min. No more need for distilled water, filters, resins, or other.

Paradoxically, if the competitor has E.cut, it has lower prices, earns more, and…  you take the market!

For example, the blades of press brakes, or the blades of planes for wood.
Cutting to size pieces of workpieces that have already been tempered or even hardened in some places is a considerable cost.
Cutting with abrasive disks is not precise, and the cutting area is tempered. It is therefore necessary to leave a certain amount of metal, with the duplicate purpose of measuring by grinding, and remove the part found.
The cut is fast, the grinding a little less, but almost always the two phases are carried out manually, and require qualified personnel, despite their simplicity.

Wire erosion is often used, which has the advantage of not letting the material come to light, and of obtaining a precise and geometrically accurate cut. The hourly cost of operation, (wire, demineralized water, ion exchange resins, filters, etc..), greatly limit the use. Only in case the machine is out of work, closing the eyes on costs, is it used for this purpose.

E.cut represents a revolutionary solution! In addition to the characteristics of a wire erosion machine, it has some notable advantages.

-Do not work by immersion, so the pieces can escape from the pallet.
-The maximum thickness of cut is 300mm already from the smallest models, allowing to overlap more blades.
-The hourly cost of operation does not exceed 0.4 €/hour, compared to 4 €/hour of the cheaper conventional wire erosion.
-Management and maintenance are extremely simple, and do not require specific skills.
-The purchase cost of an Ecut is 4 to 8 times lower than conventional wire erosion.

Machines that can cut up to 800 mm in height are possible.