{"id":3162,"date":"2020-06-11T08:10:59","date_gmt":"2020-06-11T06:10:59","guid":{"rendered":"https:\/\/www.genesigroup.com\/ecut\/?p=3162"},"modified":"2020-06-11T10:50:47","modified_gmt":"2020-06-11T08:50:47","slug":"si-comprato-cut","status":"publish","type":"post","link":"https:\/\/www.genesigroup.com\/ecut\/en\/si-comprato-cut\/","title":{"rendered":"He bought an E.cut"},"content":{"rendered":"<div class=\"fusion-fullwidth fullwidth-box fusion-fullwidth-1  fusion-parallax-none nonhundred-percent-fullwidth\" style=\"border-color:#eae9e9;border-bottom-width: 0px;border-top-width: 0px;border-bottom-style: solid;border-top-style: solid;padding-bottom:20px;padding-top:20px;padding-left:;padding-right:;\"><style type=\"text\/css\" scoped=\"scoped\">.fusion-fullwidth-1 {\n                            padding-left: px !important;\n                            padding-right: px !important;\n                        }<\/style><div class=\"fusion-row\"><div class=\"fusion-one-sixth fusion-layout-column fusion-spacing-yes\" style=\"margin-top:0px;margin-bottom:20px;\"><div class=\"fusion-column-wrapper\"><div class=\"fusion-clearfix\"><\/div><\/div><\/div><div class=\"fusion-two-third fusion-layout-column fusion-spacing-yes\" style=\"margin-top:0px;margin-bottom:20px;\"><div class=\"fusion-column-wrapper\"><p><span style=\"color: #0000ff;\"><strong>Wire erosion. In any workshop it could be used daily.<\/strong><\/span><br \/>\nErosion cutting technology is uncommon, such as turning and milling, and is perceived as a machine tool for moulders.\u00a0The relative complexity of its operation, and much more, <span style=\"color: #0000ff;\">the very high cost of both purchase and operation make it uneconomic<\/span> to use in workshops where general machining is carried out.<br \/>\n<span style=\"color: #0000ff;\">E.cut&#x2122; has a purchase cost and an operating cost that overturn this reality.<\/span><br \/>\nStarting <span style=\"color: #0000ff;\">from 40,000 euro purchase cost, and an hourly operating cost of 0.50 euro\/hour<\/span>, it is possible to make cuts with <span style=\"color: #0000ff;\">a size of 400&#215;320 mm, and a cutting thickness up to 500 mm<\/span>. On any conductive material, of any hardness, with accuracies within 0.015 mm.<\/p>\n<p><strong><span style=\"color: #0000ff;\">The following images show some machining operations.<\/span><\/strong><\/p>\n<p>The large-size bearing had some operating problems. It was necessary to cut it into two parts to understand why. Any other system would have compromised and altered the condition of the parts. <span style=\"color: #0000ff;\">With E.cut&#x2122; the cut was made with a few tens of euros.\u00a0 The cut of 0.2 mm, left the two parts perfect, without any alteration of the surfaces.<\/span><\/p>\n<div class=\"imageframe-align-center\"><span class=\"fusion-imageframe imageframe-none imageframe-1 hover-type-none zoooom\"> <img decoding=\"async\" src=\"https:\/\/www.genesigroup.com\/ecut\/wp-content\/uploads\/sites\/2\/2020\/06\/Ecut82a-1.gif\" alt=\"\" class=\"img-responsive\"\/><\/span><\/div><div class=\"fusion-sep-clear\"><\/div><div class=\"fusion-separator fusion-full-width-sep sep-shadow\" style=\"background:radial-gradient(ellipse at 50% -50% , #e0dede 0px, rgba(255, 255, 255, 0) 80%) repeat scroll 0 0 rgba(0, 0, 0, 0);background:-webkit-radial-gradient(ellipse at 50% -50% , #e0dede 0px, rgba(255, 255, 255, 0) 80%) repeat scroll 0 0 rgba(0, 0, 0, 0);background:-moz-radial-gradient(ellipse at 50% -50% , #e0dede 0px, rgba(255, 255, 255, 0) 80%) repeat scroll 0 0 rgba(0, 0, 0, 0);background:-o-radial-gradient(ellipse at 50% -50% , #e0dede 0px, rgba(255, 255, 255, 0) 80%) repeat scroll 0 0 rgba(0, 0, 0, 0);margin-left: auto;margin-right: auto;margin-top:50px;margin-bottom:30px;\"><\/div><p><span style=\"color: #0000ff;\"><strong>Apparently these inclined slots look like a simple, executable milling operation.<\/strong><\/span><br \/>\nThe material, however, <span style=\"color: #0000ff;\">Inconel<\/span>, has surprises in store for anyone who has machined it. The premature wear of the tools and the deformations caused by the heat developed in <span style=\"color: #0000ff;\">the machining process lead to a high final cost.<\/span><br \/>\nMachining with Ecut&#x2122; offers great advantages:<br \/>\n<strong><span style=\"color: #0000ff;\">&#8211; Economical<\/span> <\/strong>: <span style=\"color: #0000ff;\">Extremely low cost<\/span>. Even with the simplest and smallest Ecut&#x2122; , and therefore the least expensive, cuts up to 400mm in length can be made. <span style=\"color: #0000ff;\">But, very important, the maximum cutting thickness is 500mm<\/span>. This means you could clamp the piece at an angle, without any special equipment.<br \/>\nSimple programming. The profile of a quarry was drawn with the CAD on board the machine and it was enough to tell the CNC to repeat the same N times.<br \/>\n<span style=\"color: #0000ff;\"><strong>&#8211; Technological<\/strong> <\/span>: <span style=\"color: #0000ff;\">No deformation due to lack of heat development. Impeccable geometries, tolerances within 0.015 mm, and roughness within 2.5 Ra.<\/span><\/p>\n<div class=\"imageframe-align-center\"><div class=\"imageframe-liftup\"><span class=\"fusion-imageframe imageframe-none imageframe-2 zoooom\"> <img decoding=\"async\" src=\"https:\/\/www.genesigroup.com\/ecut\/wp-content\/uploads\/sites\/2\/2020\/06\/Ecut76_b.gif\" alt=\"\" class=\"img-responsive\"\/><\/span><\/div><\/div><div class=\"fusion-sep-clear\"><\/div><div class=\"fusion-separator fusion-full-width-sep sep-shadow\" style=\"background:radial-gradient(ellipse at 50% -50% , #e0dede 0px, rgba(255, 255, 255, 0) 80%) repeat scroll 0 0 rgba(0, 0, 0, 0);background:-webkit-radial-gradient(ellipse at 50% -50% , #e0dede 0px, rgba(255, 255, 255, 0) 80%) repeat scroll 0 0 rgba(0, 0, 0, 0);background:-moz-radial-gradient(ellipse at 50% -50% , #e0dede 0px, rgba(255, 255, 255, 0) 80%) repeat scroll 0 0 rgba(0, 0, 0, 0);background:-o-radial-gradient(ellipse at 50% -50% , #e0dede 0px, rgba(255, 255, 255, 0) 80%) repeat scroll 0 0 rgba(0, 0, 0, 0);margin-left: auto;margin-right: auto;margin-top:50px;margin-bottom:30px;\"><\/div><p><span style=\"color: #0000ff;\"><strong>In this process, notches are made on fairly large elastic grippers.<\/strong><\/span><br \/>\nThe removal machining on small workpieces does not cause problems, b<span style=\"color: #0000ff;\">ut when the workpieces become larger<\/span> the execution of the buttonhole at the bottom of the notch becomes difficult. Wire erosion is ideal! But on workpieces <span style=\"color: #0000ff;\">up to 400 mm in diameter, the execution with erosion that allows such dimensions, becomes very expensive.<\/span><\/p>\n<p>Already <span style=\"color: #0000ff;\">with the smallest Ecut &#x2122; it is possible to make workpieces up to 500 mm in diameter,<\/span> with notches up to 400 mm long.<br \/>\n<span style=\"color: #0000ff;\">The absence of the tank for immersion machining<\/span> allows the use of a simple pneumatic rotary table. The rotation occurs at the end of each notch, automating the process. Once the execution program of the single cut has been filed, it is sufficient to tell the system how many times it must rotate.<\/p>\n<p><span style=\"color: #0000ff;\">Almost all the machines in the Ecut&#x2122; range have a cutting thickness of 500mm, <strong>some can reach 800mm<\/strong><\/span>. Few similar machines, which appear\/appear in Europe, have these cutting heights, and the few have a much higher cost !<br \/>\n<span style=\"color: #0000ff;\"><strong>With more than 80 models in the catalogue, only Ecut&#x2122; is able to offer the machine &#8220;fit for purpose&#8221;.<\/strong><\/span><\/p>\n<div class=\"imageframe-align-center\"><span class=\"fusion-imageframe imageframe-none imageframe-3 hover-type-none zoooom\"> <img decoding=\"async\" src=\"https:\/\/www.genesigroup.com\/ecut\/wp-content\/uploads\/sites\/2\/2020\/06\/Ecut82_c.gif\" alt=\"\" class=\"img-responsive\"\/><\/span><\/div><div class=\"fusion-sep-clear\"><\/div><div class=\"fusion-separator fusion-full-width-sep sep-shadow\" style=\"background:radial-gradient(ellipse at 50% -50% , #e0dede 0px, rgba(255, 255, 255, 0) 80%) repeat scroll 0 0 rgba(0, 0, 0, 0);background:-webkit-radial-gradient(ellipse at 50% -50% , #e0dede 0px, rgba(255, 255, 255, 0) 80%) repeat scroll 0 0 rgba(0, 0, 0, 0);background:-moz-radial-gradient(ellipse at 50% -50% , #e0dede 0px, rgba(255, 255, 255, 0) 80%) repeat scroll 0 0 rgba(0, 0, 0, 0);background:-o-radial-gradient(ellipse at 50% -50% , #e0dede 0px, rgba(255, 255, 255, 0) 80%) repeat scroll 0 0 rgba(0, 0, 0, 0);margin-left: auto;margin-right: auto;margin-top:50px;margin-bottom:30px;\"><\/div><p><span style=\"color: #0000ff;\"><strong>Profiled cutting of a large aluminium beam over 450mm thick.<\/strong><\/span><br \/>\nThe pieces, obtained from profiled bars <span style=\"color: #0000ff;\">of a few meters<\/span>, involve the &#8216;execution through different mechanical and manual processes: <span style=\"color: #0000ff;\">cutting into pieces, profiling the cut, and deburring.<\/span><br \/>\nThe execution by conventional wire erosion has however a<span style=\"color: #0000ff;\"> quite high cost<\/span>, due to:<br \/>\n&#8211; The cut must be made in pieces, <span style=\"color: #0000ff;\">in order to contain it in the immersion tank.<\/span><br \/>\n&#8211; The interruption of the profile cavities makes it difficult to wash\/cool the wire, requiring lower removal values, therefore longer cutting times,&#8230; <span style=\"color: #0000ff;\">and higher costs.<\/span><br \/>\n&#8211; On such high thicknesses there is<strong><span style=\"color: #0000ff;\"> a barrel effect<\/span><\/strong> that is eliminated with a second brush.<br \/>\n&#8211; For such high thicknesses, <span style=\"color: #0000ff;\">it is necessary to adopt large wire erosion, which is quite expensive per hour.<\/span><\/p>\n<p><strong><span style=\"color: #0000ff;\">The adoption of Ecut&#x2122; is the ideal solution.<\/span><\/strong><br \/>\n<span style=\"color: #0000ff;\">&#8211; It is not necessary to cut into pieces. There is no immersion tank and bars of any length can be cut.<\/span><br \/>\n<span style=\"color: #0000ff;\">&#8211; The interrupted cut does not affect the machining, on the contrary, it facilitates the washing.<\/span><br \/>\n<span style=\"color: #0000ff;\">&#8211; The geometry is perfect, at any height.<\/span><br \/>\n<span style=\"color: #0000ff;\">&#8211; Small Ecut&#x2122; machines can be used, with purchase costs from 3 to 8 times lower than conventional erosion with the same cutting capacity.<\/span><\/p>\n<p><strong><span style=\"color: #0000ff;\">The adoption of Ecut&#x2122; has led to the acquisition of an important order!<\/span><\/strong><\/p>\n<div class=\"imageframe-align-center\"><div class=\"imageframe-liftup\"><span class=\"fusion-imageframe imageframe-none imageframe-4\"> <img decoding=\"async\" src=\"https:\/\/www.genesigroup.com\/ecut\/wp-content\/uploads\/sites\/2\/2020\/06\/Ecut82ca.gif\" alt=\"\" class=\"img-responsive\"\/><\/span><\/div><\/div><div class=\"fusion-sep-clear\"><\/div><div class=\"fusion-separator fusion-full-width-sep sep-shadow\" style=\"background:radial-gradient(ellipse at 50% -50% , #e0dede 0px, rgba(255, 255, 255, 0) 80%) repeat scroll 0 0 rgba(0, 0, 0, 0);background:-webkit-radial-gradient(ellipse at 50% -50% , #e0dede 0px, rgba(255, 255, 255, 0) 80%) repeat scroll 0 0 rgba(0, 0, 0, 0);background:-moz-radial-gradient(ellipse at 50% -50% , #e0dede 0px, rgba(255, 255, 255, 0) 80%) repeat scroll 0 0 rgba(0, 0, 0, 0);background:-o-radial-gradient(ellipse at 50% -50% , #e0dede 0px, rgba(255, 255, 255, 0) 80%) repeat scroll 0 0 rgba(0, 0, 0, 0);margin-left: auto;margin-right: auto;margin-top:50px;margin-bottom:30px;\"><\/div><p><span style=\"color: #0000ff;\"><strong>Genesi has been distributing the machines produced by Baoma in Europe for over 12 years.<\/strong><\/span><\/p>\n<p>The machines are<span style=\"color: #0000ff;\"> adapted to the European market<\/span> according to the indications of our technicians; <span style=\"color: #0000ff;\"><strong>more than 150 machines installed in Italy and in Europe<\/strong> have suggested us how they should be made and what they should have.<\/span><br \/>\nSome modifications made only for the machines intended for the European market, <strong><span style=\"color: #0000ff;\">and covered by three European patents,<\/span> <\/strong>differentiate Ecut&#x2122; from similar machines that <span style=\"color: #0000ff;\">sometimes arrive \/ disappear<\/span>.<br \/>\nThe adoption of parts available in Italy, the stock of mechanical and electronic spare parts, the prompt assistance, the remote assistance,<span style=\"color: #0000ff;\">\u00a0guarantee the full functionality of the machines, even of machines that have not been produced for years.<\/span><br \/>\nOperating systems of the latest generation CNC\/PC,(W10 Pro), with regular license, Ethernet networking, remote programming, remote control, sophisticated manuals on board the machine with dynamic visualizations of the machine parts <span style=\"color: #0000ff;\">make Ecut&#x2122; fall within the parameters required by law for super depreciation.<\/span><br \/>\n<span style=\"color: #0000ff;\">The range of more than 80 models, from the simplest and cheapest to the most sophisticated, leads to suggest to the customer the most &#8220;conforming to HIS purpose&#8221; machine.<\/span><br \/>\n<strong><span style=\"color: #0000ff;\">None of those offering similar machines has such a wide range.<\/span><\/strong><\/p>\n<div class=\"imageframe-align-center\"><div class=\"imageframe-liftup\"><span class=\"fusion-imageframe imageframe-none imageframe-5\"> <img decoding=\"async\" src=\"https:\/\/www.genesigroup.com\/ecut\/wp-content\/uploads\/sites\/2\/2020\/06\/Ecut82d.gif\" alt=\"\" class=\"img-responsive\"\/><\/span><\/div><\/div><div class=\"fusion-sep-clear\"><\/div><div class=\"fusion-separator fusion-full-width-sep sep-shadow\" style=\"background:radial-gradient(ellipse at 50% -50% , #e0dede 0px, rgba(255, 255, 255, 0) 80%) repeat scroll 0 0 rgba(0, 0, 0, 0);background:-webkit-radial-gradient(ellipse at 50% -50% , #e0dede 0px, rgba(255, 255, 255, 0) 80%) repeat scroll 0 0 rgba(0, 0, 0, 0);background:-moz-radial-gradient(ellipse at 50% -50% , #e0dede 0px, rgba(255, 255, 255, 0) 80%) repeat scroll 0 0 rgba(0, 0, 0, 0);background:-o-radial-gradient(ellipse at 50% -50% , #e0dede 0px, rgba(255, 255, 255, 0) 80%) repeat scroll 0 0 rgba(0, 0, 0, 0);margin-left: auto;margin-right: auto;margin-top:50px;margin-bottom:30px;\"><\/div><p style=\"text-align: center;\"><em><span style=\"font-size: 18pt; color: #0000ff;\">E.cut &#x2122; is only\u00a0 Genesi !\u00a0 Not E.cut &#x2122;\u00a0 ?\u00a0 Not the same !<\/span><\/em><\/p>\n<div class=\"fusion-sep-clear\"><\/div><div class=\"fusion-separator fusion-full-width-sep sep-shadow\" style=\"background:radial-gradient(ellipse at 50% -50% , #1c4dbf 0px, rgba(255, 255, 255, 0) 80%) repeat scroll 0 0 rgba(0, 0, 0, 0);background:-webkit-radial-gradient(ellipse at 50% -50% , #1c4dbf 0px, rgba(255, 255, 255, 0) 80%) repeat scroll 0 0 rgba(0, 0, 0, 0);background:-moz-radial-gradient(ellipse at 50% -50% , #1c4dbf 0px, rgba(255, 255, 255, 0) 80%) repeat scroll 0 0 rgba(0, 0, 0, 0);background:-o-radial-gradient(ellipse at 50% -50% , #1c4dbf 0px, rgba(255, 255, 255, 0) 80%) repeat scroll 0 0 rgba(0, 0, 0, 0);margin-left: auto;margin-right: auto;margin-top:;\"><\/div><div class=\"fusion-clearfix\"><\/div><\/div><\/div><div class=\"fusion-one-sixth fusion-layout-column fusion-column-last fusion-spacing-yes\" style=\"margin-top:0px;margin-bottom:20px;\"><div class=\"fusion-column-wrapper\"><div class=\"fusion-clearfix\"><\/div><\/div><\/div><div class=\"fusion-clearfix\"><\/div><\/div><\/div>\n","protected":false},"excerpt":{"rendered":"","protected":false},"author":1,"featured_media":0,"comment_status":"open","ping_status":"open","sticky":false,"template":"","format":"standard","meta":{"footnotes":""},"categories":[25],"tags":[],"class_list":["post-3162","post","type-post","status-publish","format-standard","hentry","category-news-ecut-en"],"yoast_head":"<!-- This site is optimized with the Yoast SEO plugin v28.7 - https:\/\/yoast.com\/product\/yoast-seo-wordpress\/ -->\n<title>He bought an E.cut - E.cut<\/title>\n<meta name=\"robots\" content=\"index, follow, max-snippet:-1, max-image-preview:large, max-video-preview:-1\" \/>\n<link rel=\"canonical\" href=\"https:\/\/www.genesigroup.com\/ecut\/en\/si-comprato-cut\/\" \/>\n<meta property=\"og:locale\" content=\"en_US\" \/>\n<meta property=\"og:type\" content=\"article\" \/>\n<meta property=\"og:title\" content=\"He bought an E.cut - E.cut\" \/>\n<meta property=\"og:url\" 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