{"id":2576,"date":"2019-07-09T15:27:44","date_gmt":"2019-07-09T13:27:44","guid":{"rendered":"https:\/\/www.genesigroup.com\/ecut\/con-ecut-si\/"},"modified":"2019-08-20T11:29:57","modified_gmt":"2019-08-20T09:29:57","slug":"con-ecut-si","status":"publish","type":"post","link":"https:\/\/www.genesigroup.com\/ecut\/en\/con-ecut-si\/","title":{"rendered":"With Ecut, yes!"},"content":{"rendered":"<div class=\"fusion-fullwidth fullwidth-box fusion-fullwidth-1  fusion-parallax-none nonhundred-percent-fullwidth\" style=\"border-color:#eae9e9;border-bottom-width: 0px;border-top-width: 0px;border-bottom-style: solid;border-top-style: solid;padding-bottom:20px;padding-top:20px;padding-left:;padding-right:;\"><style type=\"text\/css\" scoped=\"scoped\">.fusion-fullwidth-1 {\n                            padding-left: px !important;\n                            padding-right: px !important;\n                        }<\/style><div class=\"fusion-row\"><div class=\"fusion-one-sixth fusion-layout-column fusion-spacing-yes\" style=\"margin-top:0px;margin-bottom:20px;\"><div class=\"fusion-column-wrapper\"><div class=\"fusion-clearfix\"><\/div><\/div><\/div><div class=\"fusion-two-third fusion-layout-column fusion-spacing-yes\" style=\"margin-top:0px;margin-bottom:20px;\"><div class=\"fusion-column-wrapper\"><div class=\"imageframe-align-center\"><span class=\"fusion-imageframe imageframe-none imageframe-1 hover-type-none zoooom\"> <img decoding=\"async\" src=\"https:\/\/www.genesigroup.com\/ecut\/wp-content\/uploads\/sites\/2\/2019\/07\/Ecut77_a.gif\" alt=\"\" class=\"img-responsive\"\/><\/span><\/div><p><span style=\"color: #0000ff;\"><em><span style=\"font-size: 18pt;\"><br \/>\nLarge dimensions<br \/>\n<\/span><\/em><\/span><\/p>\n<p>On this large workpiece (<span style=\"color: #0000ff;\">over 2500 Kg.<\/span>) and a cantilevered part of <span style=\"color: #0000ff;\">over 1000 mm<\/span>, the internal toothing must be carried out. The execution by a third party, in addition to the considerable cost required by those who have a suitable hobbing machine, collided with the delivery time. <span style=\"color: #0000ff;\">The alternative could have been wire erosion, but even so the hourly costs of such a machine are prohibitive, not to mention delivery times.<\/span><br \/>\n<strong><span style=\"color: #0000ff;\">Machining with an Ecut 63D has cost incredibly less than wire erosion,<\/span><\/strong> and even less than the hobbing machine.<br \/>\nThe absence of the immersion tank allows the positioning of pieces with dimensions even far exceeding the table. The span between the heads of 500 mm, (<span style=\"color: #0000ff;\">optional up to 800 mm)<\/span>, allows you to place and cut pieces of high thickness.<br \/>\nThe precision achievable, within 0,015 mm, ( +\/- o,oo75 mm ), with roughness even lower than 1 Ra; the perfect geometry of the machined parts, without any barrel effect even at high thicknesses and with high removal speed, makes Ecut more and more widespread in gear manufacturing companies.<\/p>\n<div class=\"fusion-sep-clear\"><\/div><div class=\"fusion-separator fusion-full-width-sep sep-none\" style=\"border-color:#e0dede;margin-left: auto;margin-right: auto;margin-top:;margin-bottom:30px;\"><\/div><div class=\"imageframe-align-center\"><div class=\"imageframe-liftup\"><span class=\"fusion-imageframe imageframe-none imageframe-2 zoooom\"> <img decoding=\"async\" src=\"https:\/\/www.genesigroup.com\/ecut\/wp-content\/uploads\/sites\/2\/2019\/07\/Ecut77_b-1.gif\" alt=\"\" class=\"img-responsive\"\/><\/span><\/div><\/div><h3><span style=\"color: #0000ff;\"><em>Aeronautics &#8211; Gas&amp;Oil &#8211; Medical &#8211; Automotive racing<\/em><\/span><\/h3>\n<p>The use of increasingly sophisticated metal materials is increasingly widespread in high-tech sectors. More and more complex shapes for light and very resistant pieces are designed considering the great possibilities of multi-axis machine tools.<br \/>\nHowever, there are some problems:<br \/>\nThe materials are often hard or bonded, so they are very difficult to remove from the tool.<br \/>\nMore and more sophisticated machines are expensive, and&#8230; delicate.<br \/>\nWire erosion is one of the methods to remove as much material as possible, and leave a minimum amount of chips to finish.<br \/>\nBut wire erosion costs money!<br \/>\nE.cut&#x2122;, has some great advantages over conventional erosion:<br \/>\n1) A 10 to 20 times lower operating cost.<br \/>\n2) The lack of a tank in which pieces and clamping tools have to be placed. This implies the possibility of working in a pendulum, loading one piece while the other is cutting, or the adoption of rotary tables, or dividers &#8230;.<br \/>\n3) Large cutting thicknesses even for the smallest (and least expensive) machines, with the possibility to cut more overlapping pieces and reduce the time of loading and unloading pieces.<\/p>\n<div class=\"fusion-sep-clear\"><\/div><div class=\"fusion-separator fusion-full-width-sep sep-none\" style=\"border-color:#e0dede;margin-left: auto;margin-right: auto;margin-top:;margin-bottom:30px;\"><\/div><div class=\"imageframe-align-center\"><span class=\"fusion-imageframe imageframe-none imageframe-3 hover-type-none zoooom\"> <img decoding=\"async\" src=\"https:\/\/www.genesigroup.com\/ecut\/wp-content\/uploads\/sites\/2\/2019\/07\/Ecut77_c.gif\" alt=\"\" class=\"img-responsive\"\/><\/span><\/div><p>.<\/p>\n<h3><span style=\"color: #0000ff;\"><em>Specimens of materials resistance<\/em><\/span><\/h3>\n<p>Providing certification of used materials is becoming increasingly important. For each casting, for each forged, for each semi-finished product from which a piece is obtained, it is increasingly necessary to provide the results of tensile tests, resilience, etc..<br \/>\nBut the samples must be obtained!<br \/>\nSawing, cutting, milling, turning&#8230; and at the end maybe the material has been &#8220;stressed&#8221;, and the test is no longer conclusive.<br \/>\nThe cost then splashes, especially if it is difficult materials, (titanium, inconel, stainless steel, etc..).<br \/>\nEcut&#x2122; is the ideal solution.<br \/>\nAt an incredibly low cost you get the finished or semi-finished specimens, with centesimal precision, without stressing the material, and starting from any blank, casting, plate, laminate or forged.<br \/>\nThe extreme simplicity of the Ecut&#x2122; control system and the possibility of archiving an infinite number of programs for each size or material give the possibility to employ poorly qualified personnel.<\/p>\n<div class=\"fusion-sep-clear\"><\/div><div class=\"fusion-separator fusion-full-width-sep sep-none\" style=\"border-color:#e0dede;margin-left: auto;margin-right: auto;margin-top:;margin-bottom:30px;\"><\/div><div class=\"imageframe-align-center\"><div class=\"imageframe-liftup\"><span class=\"fusion-imageframe imageframe-none imageframe-4 zoooom\"> <img decoding=\"async\" src=\"https:\/\/www.genesigroup.com\/ecut\/wp-content\/uploads\/sites\/2\/2019\/04\/emo2019.gif\" alt=\"\" class=\"img-responsive\"\/><\/span><\/div><\/div><div class=\"fusion-sep-clear\"><\/div><div class=\"fusion-separator fusion-full-width-sep sep-shadow\" style=\"background:radial-gradient(ellipse at 50% -50% , #1c4dbf 0px, rgba(255, 255, 255, 0) 80%) repeat scroll 0 0 rgba(0, 0, 0, 0);background:-webkit-radial-gradient(ellipse at 50% -50% , #1c4dbf 0px, rgba(255, 255, 255, 0) 80%) repeat scroll 0 0 rgba(0, 0, 0, 0);background:-moz-radial-gradient(ellipse at 50% -50% , #1c4dbf 0px, rgba(255, 255, 255, 0) 80%) repeat scroll 0 0 rgba(0, 0, 0, 0);background:-o-radial-gradient(ellipse at 50% -50% , #1c4dbf 0px, rgba(255, 255, 255, 0) 80%) repeat scroll 0 0 rgba(0, 0, 0, 0);margin-left: auto;margin-right: auto;margin-top:;\"><\/div><div class=\"fusion-clearfix\"><\/div><\/div><\/div><div class=\"fusion-one-sixth fusion-layout-column fusion-column-last fusion-spacing-yes\" style=\"margin-top:0px;margin-bottom:20px;\"><div class=\"fusion-column-wrapper\"><div class=\"fusion-clearfix\"><\/div><\/div><\/div><div class=\"fusion-clearfix\"><\/div><\/div><\/div>\n","protected":false},"excerpt":{"rendered":"","protected":false},"author":1,"featured_media":0,"comment_status":"open","ping_status":"open","sticky":false,"template":"","format":"standard","meta":{"footnotes":""},"categories":[25],"tags":[],"class_list":["post-2576","post","type-post","status-publish","format-standard","hentry","category-news-ecut-en"],"yoast_head":"<!-- This site is optimized with the Yoast SEO plugin v28.7 - https:\/\/yoast.com\/product\/yoast-seo-wordpress\/ -->\n<title>With Ecut, yes! 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